Soft materials and packaging

Digital Knife Cutting

Flatbed digital knife cutting for foams, rubber, vinyls, gasket materials, cartons and point-of-sale boards.

service

Cut-ready support from file to dispatch.

Laser Cutting Experts supports digital knife cutting with a practical workflow: review the drawing, match the right process, cut the job cleanly and keep pickup or delivery simple.

Instant pricing

Upload cut-ready files and get pricing immediately.

For suitable cut-ready digital knife cutting work, the live calculator lets customers upload drawings, select material, thickness and quantity, then see the job price without waiting for manual estimating.

If a file needs cleanup, engraving advice, grooves, process advice, finishing or a material check, the team can still review it before production.

Common work

Typical applications

  • Foam inserts
  • Gaskets and seals
  • Kiss-cut vinyl
  • Short-run packaging

Why it works

Production advantages

  • No heat-affected edge
  • Crease and kiss-cut options
  • Excellent for soft sheet materials

Process

Best-fit methods

  • Artwork check
  • Knife and tool selection
  • Through-cut, crease or kiss-cut
  • Sorted packing

Capability

Production details for quoting.

Accepted files

DXF, DWG and vector PDF files with real cut lines. A photo or JPEG saved as a PDF is still an image and needs file prep before cutting.

Sheet size

3000 x 1500 mm production area where the selected material and machine setup allow it.

Materials

EVA foam, PU foam, EPDM rubber, Vinyl, Cartonboard, Cork gasket.

Limitations

Final pricing depends on material, thickness, cut length, pierce count, file cleanup and finishing.

Common questions

Answers before production starts.

What file types can I upload?

DXF and DWG files are preferred. Vector PDF files can also work when they contain real vector cut lines at 1:1 scale. A photo or JPEG saved as a PDF is still an image.

Can you quote if I do not have CAD drawings?

Yes. Send a sketch, measurements, reference images or an existing part and the team can advise what is needed to create a cut-ready file.

What should I include with my quote request?

Include material, thickness, quantity, deadline, pickup or delivery postcode and any finish requirements. If the job has several parts, label each part clearly.

Can I order one-off parts?

Yes. One-off parts, prototypes and repeat production runs can all be quoted, although setup time affects very small jobs.